Sand Texture Modular S-01

Sand Texture Modular S-01 is RandD by our own company, so it is brand new and innovative composite materials which are easy to operate and could be mastered quickly during production. It is different from traditional texture powder coating’s production process and preparation design. Sand Texture Modular S-01 could replace texture additive, wax, and parts of polyester resin in traditional texture powder coating formula, lowering the production cost. The cost could also be adjusted according to performance and the property you want to get. All the physical and chemical properties are improved, especially for film hardness, which could be improved to 3-8H (pencil hardness).

Principal: Yantai Kebaida Environmental & Technical Materials Co., Ltd

Chemical Family: Chemical Mixtures & Blends

End Uses: Powder Coating

View All Documents

Enhanced TDS

Identification & Functionality

Chemical Family
Product Code
MITM14274
Technologies
Product Families

Features & Benefits

CASE Ingredients Features

Applications & Uses

Coating End Applications

Properties

Physical Form
Soluble In

Technical Details & Test Data

Texture Size Adjustment
  • By adjusting the technical parameters of the mill (ACM) or changing the screen, it is possible to produce texture powder coatings with different particle size distributions.
  • Particle size D50 of standard texture powder coatings is 30-35 microns, manufactured by S-01 texture modular.
  • The texture is clear, uniform, three-dimensional, flat, firm, and the corners are well covered. The electric field (magnetic field) implements a more reasonable layout method, so that the product charge (corona charge and friction charge) is very stable. The powder rate is obviously increased, and the recycled powder can be sprayed to achieve better results.
  • Particle size D50 of super fine texture powder is 20-25 microns, manufactured by S-01 texture modular.
  • The texture is fine, moist, and feels good. It is also easily sprayed with fine powder, which does not affect the powder rate. The thickness of the work piece is not more than 100 microns on one side, and there is no powder falling, no crater, and no Faraday effect.
  • The texture powder coatings manufactured by the S-01 texture modular can also be used for friction powder. No need to add frictional electrification agent, nor the friction resin.
Disadvantages of Traditional Texture Powder Coating
  • Texture agent, matting agent, and other additives are needed. It needs different kinds and different quantities of additives to adjust the texture size, gloss, and hardness. For example, it needs to add a different quantity of texture agent to get different size texture finishes and a different quantity of wax to improve hardness (≥ 2H pencil hardness).
  • It is difficult to get a uniform particle size, gloss, color, and other technical parameters between batches because different kinds of additives, other physical/technical parameters, and controlling machinery factors are different in batches. It needs to be adjusted again and again in production and even need to be reworked in the production.

Laboratory Spraying Process:

Spray Process Voltage (KV)

Air Pressure (Kgf/cm²)

Corona Charge 40-65 0.09-0.12
Tribo Charge 30-40 0.12-0.16

 

Sand Texture Modular S-01 Standard Formula:

Item (TGIc system)

Recommended Quantity (kg)

Adjustment Quantity (kg)

Polyester resin/TGIc(93:7) 40 37-55
TGIC 3 2.8-4.2
Matting, high gloss BASO4 (> 800 meshes) 37 46-16
Wollastonite (> 1000 meshes) 3 0-12
Bentonite (gloss 2°-60°) 1 0-3
Flow agent (588) 0.6 0.6-1.2
S-01 15 10-25
Color (according to color atlas) Right amount Right amount

 

Recycled Powder Formula Ratio (%)
Plain powder gloss (20°-90°@60°) 80
S-01 20
Bentonite control gloss (2°-20°@60°) 0-3
  • Primid and hybrid system could use texture modular too, please change the binder ratio accordingly.
  • With S-series texture modular, users could produce TGIC polyester resin, HAA polyester resin, hybrid polyester resin/epoxy resin texture powder coating easily.
  • Recycled powder coating with texture modular could be produced into texture powder coating as the same property as new texture powder coating.

Packaging & Availability

Packaging Type

Principal Information

Storage & Handling

Storage Conditions
  • Sand Texture Modular S-01 is stored under 30°C, avoid moisture, rain, and sunlight, while far away from fire. The storage period is one year.
  • After the storage period, it needs to be re-examined and sample tested. It can continue to use if qualified.

Other

ADR/RID/ADN Proper Shipping Name
Not Applicable
ADR/RID/ADN UN Number
Not Applicable
Appearance (SDS)
White powder
Flammable Nature (SDS)
Not flammable
IATA/ICAO Proper Shipping Name
Not Applicable
IATA/ICAO UN Number
Not Applicable
IMO/IMDG EmS Fire
Not Applicable
IMO/IMDG EmS Spill
Not Applicable
IMO/IMDG Proper Shipping Name
Not Applicable
IMO/IMDG UN Number
Not Applicable
Insoluble in (SDS)
Water
Item Number
Odor (SDS)
Odorless
USA/DOT UN Number
Not Applicable
Shelf Life & Stability
ValueUnitsTest Method / Conditions
Shelf Life1.0yr
SDS Physical and Chemical Properties
ValueUnitsTest Method / Conditions
Boiling Point (SDS)2230.0°C
Melting Point (SDS)1750.0°C
Relative Density (SDS)2.2-2.4-
pH (SDS)5.5-7.5-