Enhanced TDS
Identification & Functionality
- Blend
- No
- Chemical Family
- Composite Materials Functions
- Function
- Resins, Binders & Matrix Materials
- Polymer Name
- Product Code
- MITM03917
- Single Ingredient
- Yes
- Technologies
- Product Families
Applications & Uses
- Coating End Applications
- Composites End Use
- Markets
- Applications
- Product Applications
Typical Formulation
For FR-4 laminate production, D.E.R. 530-A80 Epoxy Resin Solution was formulated with dicyandiamide hardener and 2-methylimidazole accelerator. The exact concentration of hardener and accelerator must be optimized to suit the particular equipment and performance needs.
Formulation Parts Solid Parts Solid D.E.R. 530-A80 Resin 100 Dicyandiamide 2.8 2-methylimidazole 0.08 Prepreg Production
.The formulation described was used to impregnate 7628 type glass cloth then passed through a lab treater to yield prepreg with the following characteristics:
Prepreg Characteristics Resin Content (wt%) 40 - 45 Gel Time (sec) 100 - 150 Flow (wt%) 14 - 23 Laminate Production
Laminates were produced using 8 plies of the prepreg between two sheets of 1 oz. copper foil. The constructions were pressed at 200 psi for 60-90 minutes at 350°F. Final properties of the laminate are:
Laminate Properties Tg by DSC at 20°C/min 130 – 140°C Fire retardancy UL 94 V – O Copper peel strength at 25°C (Ib/in) 9 – 11 T260 (min) 10 – 15 Decomposition temperature (°C) 315
Properties
- Physical Form
Packaging & Availability
Principal Information
- Group Principal Number
- S002520
- Principal
Storage & Handling
- Storage Conditions
The resin solution should be stored in a dry place in its original closed packaging and should retain its chemical properties for a period of at least 24 months.
- Handling Information
- D.E.R.® 530-A80 Epoxy Resin is a solution of epoxy resin in non-reactive solvents. Because of the possible hazards of the solvents used, solutions may be more hazardous to handle than the pure resins alone. Solutions may be much more irritating to the skin and eyes.
- These solutions are hazardous from inhalation with the potential to cause central nervous system depression (including signs such as dizziness and drowsiness followed by unconsciousness or even death) and other systemic effects.
- The solvents have exposure guidelines from the American Conference of Governmental Industrial Hygienists (ACGIH).
- The Threshold Limit Value (TLV) varies according to the specific solvent employed. The resin solutions containing solvent are more flammable than solid resins alone, with fire and explosion hazard again related to the solvent used. Hazard from ingestion is generally low but several of the solvents may cause chemical pneumonia if aspirated into the lung.
Other
- Appearance (SDS)
- Liquid
- Color (SDS)
- Yellow
- IATA/ICAO Proper Shipping Name
- Resin solution
- IATA/ICAO UN Number
- UN 1866
- IMO/IMDG EmS Fire
- F-E
- IMO/IMDG EmS Spill
- S-E
- IMO/IMDG Proper Shipping Name
- Resin solution
- IMO/IMDG UN Number
- UN 1866
- Item Number
- Odor (SDS)
- Acetone
- Other Hazards
- Static -accumulating flammable liquid.
- Protect from Freezing
- Yes
- Temperature Control
- Yes
- UNRTDG Proper Shipping Name
- Resin solution
- UNRTDG UN Number
- UN 1866
- USA/DOT Emergency Response Guide Number
- 127
- USA/DOT Proper Shipping Name
- Resin solution
- USA/DOT UN Number
- UN1866
- Chemical Properties
Value Units Test Method / Conditions Equivalent Weight 425.0-440.0 g/eq g/eq ASTM D1652 Reactivity 180.0-240.0 s s Internal Method at 171°C - Material Composition
Value Units Test Method / Conditions Bromine Content 19.5-21.5 % % on resin solids Hydrolysable Chloride Content 190.0-290.0 ppm ppm ASTM D1726 Volatile Content 18.5-20.5 %(W/W) %(W/W) Internal Method - Optical Properties
Value Units Test Method / Conditions Color Scale 2.0 Gardner Gardner ASTM D1544 Color Scale max. 2.0 Gardner Gardner Gardner Color Scale - Physical Properties
Value Units Test Method / Conditions Moisture Content max. 0.17 % % ASTM E203 Storage Temperature 35.6-109.4 °F °F Viscosity 1500.0-2500.0 mPa.s mPa.s ASTM D445 at 25°C - SDS Physical and Chemical Properties
Value Units Test Method / Conditions Boiling Point (SDS) 133.0 °F °F Density (SDS) 9.9-10.1 g/cm³ g/cm³ ASTM D1963 at 25°C Flash Point (SDS) -4.0 °F °F ASTM D56 Acetone Flash Point (SDS) -4.0 °F °F Tag Closed cup Acetone Lower Explosion Limit (SDS) 2.5 %(V/V) %(V/V) Relative Vapor Density (SDS) 2.0 - Acetone Specific Gravity (SDS) 1.18-1.22 - at 77°F Upper Explosion Limit (SDS) 13.0 %(V/V) %(V/V) Vapor Pressure (SDS) 181.7 mm Hg mm Hg at 20°C, acetone Viscosity (SDS) 1500.0-2500.0 mPa.s mPa.s ASTM D445 at 25°C - Shelf Life & Stability
Value Units Test Method / Conditions Shelf Life 24.0 mo mo