3M™ Glass Bubbles S42XHS-OG-ES-1

3M™ Glass Bubbles S42XHS-OG-ES-1 are high-strength polymer additives made from a water-resistant and chemically-stable soda-lime borosilicate glass. 3M glass bubbles S42XHS-OG-ES-1 have been treated with a proprietary silane coupling agent for use in applications with unsaturated Polyesters, Acrylics, EVA and Polyolefins. These hollow glass microspheres can be used as a low density filler material ideal for liquid thermoset as well as thermoplastic and rubber parts created from molding, extrusion processes, and/or other vigorous processing equipment (e.g., Banbury mixers, etc.), offering improved processing over many conventional fillers. 3M glass bubbles S42XHS-OG-ES-1 may help to reduce weight, improve dimensional stability, reduce shrinkage and sink marks, and contribute to material and process cost savings. They may be ideal additive materials for applications in the automotive, heavy truck, aerospace, electrical, sports and leisure, electronics, appliance and durable goods industries, as well as in construction products such as polymer/wood composites and siding – helping not only to reduce part weight, but also to improve dimensional stability.

Principal: 3M Advanced Materials

Functions: Filler

Compatible Polymers & Resins: Acrylics, Ethylene Vinyl Acetate (EVA), Polyolefins, Unsaturated Polyester (UPE)

Processing Methods: Extrusion, Molding

End Uses: Aerospace Applications, Automotive Applications, Electrical/Electronic Applications, Heavy Truck, Siding Applications

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Enhanced TDS

Identification & Functionality

Function
Filler
Plastics & Elastomers Functions
Product Code
MITM11444
Technologies
Product Families

Features & Benefits

Applications & Uses

Properties

Physical Form

Regulatory & Compliance

Technical Details & Test Data

Formulating Information
  • Flow properties: 3M glass bubbles S32HS will remain free flowing for at least two years from the date of shipment when stored in the original, unopened container in accordance with the recommended storage conditions
  • Glass bubble breakage: Breakage may occur if the product is severely processed. To minimize breakage, minimize exposure to high shear processes and point contact shear such as gear pumps and 3-roll mills. When adding to an extrusion process, the material should be added downstream of the feed hopper via a side stuffer or top feeder (similar to adding glass fiber). Contact 3M technical service or your equipment vendor for assistance if breakage is suspected

Safety & Health

Safety Precautions
  • Use safety glasses with side shields for eye protection.
  • An air-purifying respirator suitable for particulates may be selected for protection after an optional exposure assessment is performed for your specific application.
  • Use with appropriate local exhaust ventilation/dust collection in the work area.

Packaging & Availability

Packaging Type

Storage & Handling

Storage Conditions
  •  Ideal storage conditions include unopened cartons in a dry and temperature-controlled warehouse. Extended exposure of 3M glass bubbles S42XHS-OG-ES-1 boxes to high humidity and/or conditions susceptible to condensation may result in some amount of “caking” of the glass bubbles.
  • To minimize the potential for caking and thereby maximize storage life, the following suggestions are offered:
  1. Carefully re-tie opened bags immediately after use.
  2.  If the polyethylene bag is punctured during shipping or handling, seal the hole as soon as possible or insert the contents into an undamaged bag.
  3. During hot and/or humid months, store boxes in the driest, coolest space available.
  • If controlled storage conditions are unavailable, carry a minimum inventory and process on a first in/first out basis.
Handling Information

Due to the low weight and small particle size of 3M glass bubbles S32HS, dusting may occur while handling and processing. To minimize the dusting potential during handling, consider the following:

  1. Do not open glass bubbles packages until ready to use
  2. Upon opening, have an air siphon near the opening to pull away airborne particles. (Dust collection equipment may be required – check local OSHA and other applicable regulations)
  3. Remove glass bubbles with a suction “wand” (with slight positive pressure aeration) and transfer to a closed mixing tank inside fully contained piping. If a closed mixing tank is not available, use dust collection equipment as close as practical to the point of entry. Pneumatic conveyor systems have been used successfully to transport glass bubbles without dusting from shipping containers to batch mixing equipment. Equipment vendors should be consulted for recommendations.
  4. Static eliminators should be used to prevent static buildup.

Other

Appearance
Off white powder
Color (SDS)
White
Density
0.42 g/cm³
Density (SDS)
0.1-0.6 g/cm³
Diameter
25.0 µm
Isostatic Crush Strength
8000.0 psi
Item Number
Odor (SDS)
Odorless
Principal
Softening Point (SDS)
min. 600.0 °C
Specific Gravity (SDS)
0.1-0.6
Volatile Content (SDS)
max. 0.5 %(W/W)
Mechanical Properties
ValueUnitsTest Method / Conditions
Isostatic Crush Strength8000.0 psipsiInternal Method
Physical Properties
ValueUnitsTest Method / Conditions
Density0.42 g/cm³g/cm³Internal Method
Diameter25.0 µmµmInternal Method
SDS Physical and Chemical Properties
ValueUnitsTest Method / Conditions
Density (SDS)0.1-0.6 g/cm³g/cm³
Softening Point (SDS)min. 600.0 °C°C
Specific Gravity (SDS)0.1-0.6-
Volatile Content (SDS)max. 0.5 %(W/W)%(W/W)